EN-Automotive-Product-Hot-Rolled-AHSS UHSS- CP800-UC HyperFlange Overview
HR CP800-UC HyperFlange
HR CP800-UC HyperFlange is a complex phase advanced high-strength steel offering freedom in your lightweight design with confident manufacturing. The higher hole expansion capacity (HEC) and elongation give you the freedom to be creative with your design. Its superior edge ductility then gives you the confidence that your designs will not only pass simulations but can also be manufactured reliably. These leads to fewer edge cracks, higher yields, reduced resource losses, and fewer line stops — all contributing to improved productivity and efficiency in your press shop.
Thanks to its outstanding typical HEC of 70% and strong fracture toughness, our CP800 HyperFlange delivers excellent edge ductility. Additionally, it offers excellent fatigue behaviour, superb cutting-edge quality, improved flatness, good weldability and strong corrosion resistance. This product is particularly suited to automotive chassis, ladder frames, suspensions and seating applications, thanks to its fine-grained bainitic matrix microstructure combined with a small fraction of ferrite and martensite phases.
Please visit our HyperFlange brand page for more information.
Relationship with standards
Tata Steel Nederland can supply the following hot-rolled advanced and ultra high-strength steel grades:
| Tata Steel | VDA | prEN 10338:2009 | EN 10083-3:2006 |
|---|---|---|---|
| HR XPF 1000-UC | - | - | - |
| HR CP800-UC HyperFlange | HR660Y760T-CP | - | - |
| HR XPF800-UC | - | - | - |
| HR CP800-UC | HR660Y760T-CP | HDT760C | - |
| HR FB590-UC | HR440Y580T-FB | HDT580F | - |
Applications
- ladder frames
- upper and lower control arms
- engine sub-frames
- under seat crossmembers
- bumper beams
- other chassis and suspension components
- pillar reinforcements
- twist beam rear axles
- wheels
Strength and ductility
Utilising the superior combination of strength and ductility of Tata Steel Nederland’s advanced steel portfolio can yield significant lightweighting potential. Component shapes which were previously considered too challenging to make, are now a possibility. This enables designers to integrate high strength and durable materials into their designs to fully unlock the potential of steel.
Increased performance
Application of our advanced steel grades – in place of lower strength, conventional steel grades - can lead to the increased performance of finished components.
Weight reduction
Application of our advanced steel with a lower thickness - in comparison with lower strength, conventional steel grades - can help reduce component weight without compromising performance. This can increase your output per tonne of steel.
Product choice
Our hot-rolled advanced and ultra high-strength steels include ferrite bainite, complex phase and hot forming steel grades.
Supply - product conditions
Hot-rolled steel can be supplied with these product conditions and finishes and with this surface treatment:
| Side/surface condition | non-pickled | pickled | pickled and oiled |
|---|---|---|---|
| Mill edges | Yes | Yes | Yes |
| Trimmed edges | - | Yes | Yes |
Trimmed edges available in pickled product. The steel grades shown on the following pages belong to the standard range offered by Tata Steel Nederland.
Please contact us regarding other specifications we may have that meet your needs.
Surface aspects
| Description | Availability |
|---|---|
| Surface finish | Coils are available in non-pickled and pickled finish |
| Oiling | Pickled finish is available with rolling or preservative oil applied |
| Oil weight normally 0.5-2.5 g/m2 |
Alternative oiling ranges are available – please contact us for details.
EN-EngineeringAutomotive-Product-Hot-rolled-All Grades Surface aspects Supply Conditions TSE
Supply - product conditions
Hot-rolled steel can be supplied with these product conditions and finishes and with this surface treatment:
| Side/surface condition | non-pickled | pickled | pickled and oiled |
|---|---|---|---|
| Mill edges | Yes | Yes | Yes |
| Trimmed edges | - | Yes | Yes |
Trimmed edges available in thicknesses up to 8.0 mm. The steel grades shown on the following pages belong to the standard range offered by Tata Steel.
Please contact us regarding other specifications we may have that meet your needs.
Surface aspects
| Description | Availability |
|---|---|
| Surface finish | Coils are available in non-pickled and pickled finish |
| Oiling | Pickled finish is available with rolling or preservative oil applied. Oil weight normally 0.5-2.5 g/m2 |
Alternative oiling ranges are available.
Please contact us for details.
EN-Automotive-Product-Hot-Rolled-AHSS-CP800-UC HyperFlange-Properties
Mechanical Properties
The values shown for the mechanical properties of HR CP800-UC HyperFlange® are for test pieces taken parallel to the rolling direction unless otherwise stated.
| EN 10338: 2015 | VDA 239-100 | Tata Steel | |||
|---|---|---|---|---|---|
| HDT760C | HR660Y760T-CP | HR CP800-UC HyperFlange Typical | |||
| Yield strength Rp0,2 1 | N/mm² | 660 - 830 | 660 - 820 | 700 | |
| Tensile strength Rm | N/mm² | > 760 | 760 - 960 | 790 | |
| Elongation after fracture A L0 = 50 mm | % | - | > 11 | 16 | |
| Elongation after fracture A L0 = 5,65√S0 | % | > 12 | > 13 | 17 | |
| Elongation after fracture A L0 = 80 mm | % | > 10 | > 10 | 14 | |
1. Lower yield strength or 0.2 % proof stress applies.
Hole expansion coefficient values can be supplied (although not as part of the production release test) – please contact us for details.
Chemical composition
Tata Steel Nederland supplies the following cast analysis with maximum values in weight percentages:
| HR CP800-UC HyperFlange Typical | ||
|---|---|---|
| C | Max. | 0.10 |
| Mn | Max. | 2.0 |
| Si | Max. | 0.6 |
| P | Max. | 0.05 |
| S | Max. | 0.0010 |
| Altot | Range | 0.015 - 0.08 |
| Cr | Max. | 0.08 |
| Nb | Max. | 0.05 |
| Ti | Max. | 0.15 |
| V | Max. | 0.08 |
| Mo | Max. | 0.08 |
| Cr+Mo | Max. | 0.16 |
| Nb+Ti | Max. | 0.2 |
| B | Max. | 0.005 |
EN-Automotive-Product-Hot-Rolled-AHSS-HR CP800-UC HyperFlange-Dimensions
Dimensions
HR CP800-UC HyperFlange® is available in pickled condition.
Dimensions in mm.
| Thickness | Max. width |
|---|---|
| From - to | HR CP800-UC HyperFlange |
| 1.80 - 2.00 | 1100 |
| 2.00 - 2.25 | 1220 |
| 2.25 - 2.50 | 1370 |
| 2.50 - 3.00 | 1520 |
| 3.00 - 3.50 | 1520 |
| 3.50 - 4.00 | 1450 |
| 4.00 - 4.20 | 1450 |
| 4.20 - 4.50 | 1200 |
Minimum width is 1000 mm.
Tolerances
Tolerances for wide strip and slit wide strip comply with standard EN 10051: 2010.
Tighter tolerances are available, please contact us.
EN-EngineeringAutomotive-Product-Hot-rolled-All grades Shape and dimensional tolerances TSE
Shape and dimensional tolerances
The specified values for wide strip do not apply to the uncropped ends of the coil (‘head’ and ‘tail’).
The length of these uncropped ends is calculated using the following formula:
length (in metres) = 90/nominal thickness (in mm), with a maximum of 20 metres.
If required, this part of the coil can be removed, however an additional cost may be charged for this.
Tolerances on thickness
Tata Steel can supply to full thickness tolerance specified in EN 10051:2010.
Tighter tolerances are available as shown below:
| Product type | Thickness tolerances available | |||||
|---|---|---|---|---|---|---|
| (% of full EN 10051:2010 tolerance) | ||||||
| 100% | 75% | 66% | 60% | 50% | 33% | |
| Steel for forming | Yes | Yes | Yes | Yes | Yes | Yes 1 |
| High-strength low-alloy (HSLA EN 10149-2) | Yes | Yes | Yes | Yes | Yes | Yes 1 |
| Ympress® HSLA | Yes | Yes 1 | ||||
| Ympress® Laser | Yes | Yes 1 | ||||
| Structural steel | Yes | Yes | Yes | Yes | Yes | Yes 1 |
| Manganese boron steel | Yes | Yes | Yes | Yes | Yes | |
| Case-hardening steel | Yes | Yes | Yes | Yes | Yes | |
| High-carbon steel | Yes | |||||
| Dual phase steel | Yes | |||||
| Hot forming steel | Yes | |||||
| Valast® abrasion resistant steel | Yes | Yes | Yes | Yes | Yes | |
| Steel for pressure vessels | Yes | |||||
| Steel for gas cylinders | Yes | |||||
| Steel for line pipe | Yes | |||||
| Ship plate | Yes | |||||
1. Available for certain grades and thicknesses between 3.0 mm and 6.0 mm.
Please contact us on the availability of special tolerances to meet your requirements.
Tolerances on thickness for hot-rolled steel with a low carbon content
for cold forming (DD11-DD14 in EN 10111:2008)
| Nominal thickness | Tolerances for a nominal width of | ||||
|---|---|---|---|---|---|
| ≤ 1200 | > 1200 | > 1500 | > 1800 | ||
| ≤ 1500 | ≤ 1800 | ||||
| ≤ 2.00 | ± 0.13 | ± 0.14 | ± 0.16 | - | |
| > 2.00 | ≤ 2.50 | ± 0.14 | ± 0.16 | ± 0.17 | ± 0.19 |
| > 2.50 | ≤ 3.00 | ± 0.15 | ± 0.17 | ± 0.18 | ± 0.20 |
| > 3.00 | ≤ 4.00 | ± 0.17 | ± 0.18 | ± 0.20 | ± 0.20 |
| > 4.00 | ≤ 5.00 | ± 0.18 | ± 0.20 | ± 0.21 | ± 0.22 |
| > 5.00 | ≤ 6.00 | ± 0.20 | ± 0.21 | ± 0.22 | ± 0.23 |
| > 6.00 | ≤ 8.00 | ± 0.22 | ± 0.23 | ± 0.23 | ± 0.26 |
| > 8.00 | ≤ 11.00 | ± 0.24 | ± 0.25 | ± 0.25 | ± 0.28 |
All dimensions are mm.
Tolerances on thickness of steel grades with a specified minimum
yield strength Re ≤ 300 N/mm2 (category A)
| Nominal thickness | Tolerances for a nominal width of | ||||
|---|---|---|---|---|---|
| ≤ 1200 | > 1200 | > 1500 | > 1800 | ||
| ≤ 1500 | ≤ 1800 | ||||
| ≤ 2.00 | ± 0.17 | ± 0.19 | ± 0.21 | - | |
| > 2.00 | ≤ 2.50 | ± 0.18 | ± 0.21 | ± 0.23 | ± 0.25 |
| > 2.50 | ≤ 3.00 | ± 0.20 | ± 0.22 | ± 0.24 | ± 0.26 |
| > 3.00 | ≤ 4.00 | ± 0.22 | ± 0.24 | ± 0.26 | ± 0.27 |
| > 4.00 | ≤ 5.00 | ± 0.24 | ± 0.26 | ± 0.28 | ± 0.29 |
| > 5.00 | ≤ 6.00 | ± 0.26 | ± 0.28 | ± 0.29 | ± 0.31 |
| > 6.00 | ≤ 8.00 | ± 0.29 | ± 0.30 | ± 0.31 | ± 0.35 |
| > 8.00 | ≤ 10.00 | ± 0.32 | ± 0.33 | ± 0.34 | ± 0.40 |
| > 10.00 | ≤ 12.50 | ± 0.35 | ± 0.36 | ± 0.37 | ± 0.43 |
| > 12.50 | ≤ 15.00 | ± 0.37 | ± 0.38 | ± 0.40 | ± 0.46 |
| > 15.00 | ≤ 25.00 | ± 0.40 | ± 0.42 | ± 0.45 | ± 0.50 |
All dimensions are mm.
Tolerances on thickness of steel grades with a specified minimum
yield strength 300 N/mm2 < Re ≤ 360 N/mm2 (category B)
| Nominal thickness | Tolerances for a nominal width of | ||||
|---|---|---|---|---|---|
| ≤ 1200 | > 1200 | > 1500 | > 1800 | ||
| ≤ 1500 | ≤ 1800 | ||||
| ≤ 2.00 | ± 0.20 | ± 0.22 | ± 0.24 | - | |
| > 2.00 | ≤ 2.50 | ± 0.21 | ± 0.24 | ± 0.26 | ± 0.29 |
| > 2.50 | ≤ 3.00 | ± 0.23 | ± 0.25 | ± 0.28 | ± 0.30 |
| > 3.00 | ≤ 4.00 | ± 0.25 | ± 0.28 | ± 0.30 | ± 0.31 |
| > 4.00 | ≤ 5.00 | ± 0.28 | ± 0.30 | ± 0.32 | ± 0.33 |
| > 5.00 | ≤ 6.00 | ± 0.30 | ± 0.32 | ± 0.33 | ± 0.36 |
| > 6.00 | ≤ 8.00 | ± 0.33 | ± 0.35 | ± 0.36 | ± 0.40 |
| > 8.00 | ≤ 10.00 | ± 0.37 | ± 0.38 | ± 0.39 | ± 0.46 |
| > 10.00 | ≤ 12.50 | ± 0.40 | ± 0.41 | ± 0.43 | ± 0.49 |
| > 12.50 | ≤ 15.00 | ± 0.43 | ± 0.44 | ± 0.46 | ± 0.53 |
| > 15.00 | ≤ 25.00 | ± 0.46 | ± 0.48 | ± 0.52 | ± 0.58 |
All dimensions are mm.
Tolerances on thickness of steel grades with a specified minimum
yield strength 360 N/mm2 < Re ≤ 420 N/mm2 (category C)
| Nominal thickness | Tolerances for a nominal width of | ||||
|---|---|---|---|---|---|
| ≤ 1200 | > 1200 | > 1500 | > 1800 | ||
| ≤ 1500 | ≤ 1800 | ||||
| ≤ 2.00 | ± 0.22 | ± 0.25 | ± 0.27 | - | |
| > 2.00 | ≤ 2.50 | ± 0.23 | ± 0.27 | ± 0.30 | ± 0.33 |
| > 2.50 | ≤ 3.00 | ± 0.26 | ± 0.29 | ± 0.31 | ± 0.34 |
| > 3.00 | ≤ 4.00 | ± 0.29 | ± 0.31 | ± 0.34 | ± 0.35 |
| > 4.00 | ≤ 5.00 | ± 0.31 | ± 0.34 | ± 0.36 | ± 0.38 |
| > 5.00 | ≤ 6.00 | ± 0.34 | ± 0.36 | ± 0.38 | ± 0.40 |
| > 6.00 | ≤ 8.00 | ± 0.38 | ± 0.39 | ± 0.40 | ± 0.46 |
| > 8.00 | ≤ 10.00 | ± 0.42 | ± 0.43 | ± 0.44 | ± 0.52 |
| > 10.00 | ≤ 12.50 | ± 0.46 | ± 0.47 | ± 0.48 | ± 0.56 |
| > 12.50 | ≤ 15.00 | ± 0.48 | ± 0.49 | ± 0.52 | ± 0.60 |
| > 15.00 | ≤ 25.00 | ± 0.52 | ± 0.55 | ± 0.59 | ± 0.65 |
All dimensions are mm.
Tolerances on thickness of steel grades with a specified minimum
yield strength 420 N/mm2 < Re ≤ 900 N/mm2 (category D)
| Nominal thickness | Tolerances for a nominal width of | ||||
|---|---|---|---|---|---|
| ≤ 1200 | > 1200 | > 1500 | > 1800 | ||
| ≤ 1500 | ≤ 1800 | ||||
| ≤ 2.00 | ± 0.24 | ± 0.27 | ± 0.29 | - | |
| > 2.00 | ≤ 2.50 | ± 0.25 | ± 0.29 | ± 0.32 | ± 0.35 |
| > 2.50 | ≤ 3.00 | ± 0.28 | ± 0.31 | ± 0.34 | ± 0.36 |
| > 3.00 | ≤ 4.00 | ± 0.31 | ± 0.34 | ± 0.36 | ± 0.38 |
| > 4.00 | ≤ 5.00 | ± 0.34 | ± 0.36 | ± 0.39 | ± 0.41 |
| > 5.00 | ≤ 6.00 | ± 0.36 | ± 0.39 | ± 0.41 | ± 0.43 |
| > 6.00 | ≤ 8.00 | ± 0.41 | ± 0.42 | ± 0.43 | ± 0.49 |
| > 8.00 | ≤ 10.00 | ± 0.45 | ± 0.46 | ± 0.48 | ± 0.56 |
| > 10.00 | ≤ 12.50 | ± 0.49 | ± 0.50 | ± 0.52 | ± 0.60 |
| > 12.50 | ≤ 15.00 | ± 0.52 | ± 0.53 | ± 0.56 | ± 0.64 |
| > 15.00 | ≤ 25.00 | ± 0.56 | ± 0.59 | ± 0.63 | ± 0.70 |
All dimensions are mm.
Tolerances on width
Tolerances in mm.
| Nominal width w | ||||
|---|---|---|---|---|
| Mill edges | Trimmed edges | |||
| lower | upper | lower | upper | |
| w ≤ 1200 | 0 | 20 | 0 | 3 |
| 1200 < w ≤ 1850 | 0 | 20 | 0 | 5 |
| w > 1850 | 0 | 25 | 0 | 6 |
Tolerances in mm for wide strip and slit wide strip
The tolerances for wide strip and slit wide strip comply with standard EN 10051:2010.
The specified values for wide strip do not apply to the uncropped ends of the coil (‘head’ and ‘tail’).
The length of these uncropped ends is calculated using the following formula:
length (in metres) = 90/nominal thickness (in mm), with a maximum of 20 metres.
If required, this part of the coil can be removed, however an additional cost may be charged for this.
Edge camber
The deviation from the edge over a length of 5000 mm:
• with mill edges, no more than 20 mm
• with trimmed edges, no more than 15 mm
Flatness
Requirements as regards flatness can be agreed at the time of enquiry.
Option for maximum crown values
The following high crown C40 options available for hot-rolled products.
Crown values on the C20-position as well as minimum crown values
on both C20 and C40 position are also available on request.
Maximum Crown C40 in µm values for hot-rolled steel
with a low carbon content for cold forming (DD11-DD14 in EN 10111:2008)
Category 1 | C40 | ||||
|---|---|---|---|---|---|
| Nominal Thickness | ≤ 1200 | > 1200 | > 1500 | > 1800 | |
| ≤ 1500 | ≤ 1800 | ||||
| > 1.47 | ≤ 2.00 | 40 | 40 | 40 | 40 |
| > 2.00 | ≤ 2.50 | 40 | 40 | 50 | 50 |
| > 2.50 | ≤ 3.00 | 40 | 40 | 50 | 50 |
| > 3.00 | ≤ 6.00 | 40 | 50 | 50 | 50 |
| > 6.00 | ≤ 11.00 | 50 | 50 | 50 | 50 |
Maximum Crown C40 in µm values of structural steel grades
(S185-S235-S275 ≤ 10mm in EN 10025-2:2004)
Category 2 | C40 | ||||
|---|---|---|---|---|---|
| Nominal Thickness | ≤ 1200 | > 1200 | > 1500 | > 1800 | |
≤ 1500 | ≤ 1800 | ||||
| > 1.47 | ≤ 2.00 | 40 | 40 | 40 | 40 |
| > 2.00 | ≤ 2.50 | 40 | 40 | 50 | 50 |
| > 2.50 | ≤ 20.00 | 50 | 50 | 50 | 50 |
Maximum Crown C40 in µm values of structural steel grades
(S275 > 10mm in EN 10025-2:2004) and HSLA grades (S315MC in EN 10149-2:1996)
Category 3 | C40 | ||||
|---|---|---|---|---|---|
| Nominal Thickness | ≤ 1200 | > 1200 | > 1500 | > 1800 | |
≤ 1500 | ≤ 1800 | ||||
| > 1.47 | ≤ 2.00 | 50 | 50 | 60 | 60 |
| > 2.00 | ≤ 2.50 | 50 | 60 | 60 | 60 |
| > 2.50 | ≤ 3.00 | 50 | 60 | 60 | 60 |
| > 3.00 | ≤ 20.00 | 60 | 60 | 70 | 70 |
Maximum Crown C40 in µm values of HSLA grades
(S355MC, S420MC, S460MC, S500MC, S550MC in EN 10149-2:1996)
| Category 4 | C40 | ||||
|---|---|---|---|---|---|
| Nominal Thickness | ≤ 1200 | > 1200 | > 1500 | > 1800 | |
| ≤ 1500 | ≤ 1800 | ||||
| > 1.47 | ≤ 2.00 | 60 | 70 | 70 | 70 |
| > 2.00 | ≤ 2.50 | 60 | 70 | 80 | 80 |
| > 2.50 | ≤ 3.00 | 60 | 70 | 80 | 80 |
| > 3.00 | ≤ 5.00 | 70 | 70 | 80 | 80 |
| > 5.00 | ≤ 20.00 | 80 | 80 | 80 | 80 |
Dimensions and coil weights
Tata Steel can supply hot-rolled steels with the following minimum and maximum dimensions and weights:
| Description | Availability |
|---|---|
| Coil diameter inner non-pickled | 762 mm |
| Coil diameter inner pickled | 610 mm standard |
| 762 mm on request | |
| Tolerance on inner diameter | +0/-50 mm |
| Coil diameter outer non-pickled | Outer diameter available is 10/7 x width |
| to reduce possibility of coil tipping over | |
| Max. 2300 mm | |
| Min. 1200 mm | |
| Coil diameter outer pickled and oiled | Outer diameter available is 10/7 x width |
| to reduce possibility of coil tipping over | |
| Outer diameter | |
| limit 2200 mm | |
| Min. 1050 mm | |
| Coil weight | Max. 38,5 tonnes |
| Additional maximum limits from transport | |
| limits and outer coil diameter | |
| Some HR products may have different | |
| coil weight ranges | |
| KIM*: width ≤ 1200 mm | max. 23.1 kg/mm width |
| KIM*: 1200 < width ≤ 1700 mm | max. 21.6 kg/mm width |
| KIM*: 1700 < width ≤ 1900 mm | max. 20.9 kg/mm width |
| KIM*: width > 1900 mm | max. 18.8 kg/mm width |
| Minimum tonnage per order | Please refer to price list for order quantity details |
| Minimum order quantities may apply |
* Other KIM values may be available - please contact us.
EN-EngineeringAutomotive-Product-Hot-rolled-Heavy+Light further processing TSE
Further processing
We have a broad network of Tata Steel service centres across Europe, offering decoiling and slitting services from stock and against short lead times.
Heavy gauge processing
| Processing type | Decoiling |
|---|---|
| Thickness range (mm) | 1.4 - 25.4 |
| Width range (mm) | 300 - 2600 |
| Length range | up to 18.4 m |
| Locations | Netherlands |
Light gauge processing
| Processing type | Slitting | Decoiling | Blanking |
|---|---|---|---|
| Thickness range (mm) | 0.2 - 7.0 | 0.3 - 6.0 | 0.3 - 6.0 |
| Width range (mm) | 10 - 2050 | 50 - 2600 | 200 - 2600 |
| Length range | - | up to 6 m | up to 6 m |
| Locations | Netherlands Germany France Spain Sweden Norway Finland | Netherlands Germany France Spain Sweden Norway Finland | Netherlands |